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Help with Givi SR1162 rear rack

9K views 20 replies 8 participants last post by  Mkenneth  
#1 ·
I just picked up a leftover 2019 AT and purchased the Givi 1161 and 1162 rack kits to move my panniers over from my V-Strom.

The instructions looked easy enough - but there are glaring omissions. I fought with it for an hour and was scared I was going to crack the tail plastics, so I stopped. I went looking for a youtube video or forum post to point out the silly thing I was missing, and I've come up empty handed. Another discussion here on the forum talked about the instructions being really bad.

Has anyone successfully unassembled the tail section of a 2018/19 that might be able to give some pointers on how it comes apart? In particular, I'm stuck on how to remove the painted plastic parts without breaking them.

@PTwin, @Gandalf? I saw the thread from a couple of years ago where you both mentioned fitting this rack. Any thoughts you might share?

Thanks!
 
#12 ·
I put the givi racks on my bike, part number????

The painted plastics dont need to come off. Only the luggage rack and tail light assembly so you can shorten the blinkers. The rack is on floating nutplates that like to drop down so beware the (nuts) might not be there when you need them.
Pic to see if they are the same
 
#14 ·
I put the givi racks on my bike, part number????

The painted plastics dont need to come off. Only the luggage rack and tail light assembly so you can shorten the blinkers. The rack is on floating nutplates that like to drop down so beware the (nuts) might not be there when you need them.
Pic to see if they are the same
It's in the title of the thread. The SR1162. It requires disassembly of the tail to replace brackets that then support the pannier racks (P/N 1161, which we haven't talked about in this thread). It also has two tubes that go up to help support the back of the topcase rack like this:

62145


I appreciate the input - but you have a different kit, on a different bike.
 
#17 ·
So... I owe a big thank you to @Kiyoti for sending me a few pictures to help me through the process. Givi really, really, dropped the ball on their instructions. In the end, it is a nice product and a very solid mount, but it was miserable to install. They go to great lengths to reinforce the OEM grab rail to support everything. It's a shame they didn't put a little more effort into the instructions.

Here is a picture of the tail plastic that I found very helpful:
62727


Knowing the position of the lower clips (highlighted in red), and the white push-clip (highlighted in green) really helped immensely. To remove, I started by popping the clips along the top of the plastic and then pulled that white push clip straight outward. Then bend it the plastic outward and towards the front of the bike a bit. It will pop out and you can work the lower clips out.

A couple of other points I discovered...

Don't forget to use the U-shaped support bracket provided in the kit that holds the back of the grab rail. If you try to reassemble with the original part, the grab rail will sit a few mm too high to properly reassemble the tail. I also had to bend this part in a vice to get it to mate to the tail section properly.

The tail light pops out by removing two nuts but then pushing the bottom locating peg out of the rubber grommet before removing the mounting screws form their holes.

This is in the instructions but you have to look closely. When installing the cross brace with the metal well nuts... you have to use the bracket to position them and tighten them in place (expanding them) one by one using just one end of the bracket. Then position the bracket in place and thread both nuts in. There isn't room, even if you drop the tail liner, to get them both in place at the same time due to the angles.

If you drop one of the screws that holds the fender to the tail, it is possible for it to fall down the frame tube never to be seen again. (I tried in vain to fish it out with a magnet attached to a fish-tape). Fortunately, my "big box 'o Honda screws" had a suitable substitute.

If you install this, plan for it to take 3 times as long as it should, and just be patient. Good luck.
 
#19 ·
Here is a link to my post a couple of years ago - Tips on fitting Givi SR1161 rack only to ATAS.


This point was not in the instructions but I stress this in my post "you will struggle to reposition the rear end unless you release the black metal body panel screw on the outside of both sides of the rear mudguard positioned two thirds of the way down toward the swinging arm pivot point."

Take your time and while it is a lot of messing about it is not that difficult. You will have peace of mind from the 10k weight limit of the Honda rack once SR1161 is fitted.
 
#20 ·
Must have watched that video on YouTube about 1/2 dozen times. Just watched again
Defo above my skill level. My fear wouldn’t be taking everything apart/ it would be the putting back together. A totally ridiculous amount of work to fit a top plate when no issues to fit on the standard model.
wondering how much the local dealership would charge to fit later in year when in for next service 🤣